Integrated system: steps 1 to 4

The whole fault-location chain, in one van.

The HV Discover cable test van: a white high-roof van with ‘HV Cable Test Van’ on its side, seen from the front left.

Cable test van Vehicle-mounted cable fault locating system

Reflectometer, surge generator, acoustic receiver and route tracer on board, wired to a control panel and to a high-voltage connection panel at the rear doors. The crew arrives ready to measure.

Steps covered
1 to 4
On board
Reflectometer, surge generator, acoustic receiver, route tracer
Body
High-roof panel van
At the rear
HV connection panel, four cable reels

What’s on board

One instrument set for each step of the sequence, and what each one does once the van is parked.

  1. Step 1: Pre-locate

    Reflectometer

    On the bench, in an orange hard case.

    In the van: takes the first shot from the bench, and the arc reflection shot once the surge is running.

  2. Step 2: Condition

    Surge generator

    With the HV connection panel at the rear doors.

    In the van: charges the cable through the rear connection panel and keeps firing on its timer while the crew walks.

  3. Step 3: Pinpoint

    Acoustic receiver

    With headphones.

    In the van: leaves with the crew. They walk the route with the ground sensor and listen for each surge.

  4. Step 4: Trace route

    Route tracer

    Transmitter and receiver.

    In the van: marks the cable route at the surface, so the distance is walked along the real path.

Also on board: a control panel with meters and status lamps and a UPS in the cabin, and at the rear doors the high-voltage connection panel and four cable reels.

Inside the cabin

The working side of the van: instruments on the bench, the control panel beside them, the UPS below.

Inside the van: an instrument bench with an aluminium-cased instrument and two orange instrument cases, a control panel with meters and lamps, a UPS below it, and a pull-out drawer holding a hand-held receiver and headphones.
Numbers on the photo match the list.
  1. 1. Instrument in an aluminium case HV Discover label, two digital displays and a high-voltage lead.
  2. 2. Route-tracing transmitter In an orange hard case.
  3. 3. Reflectometer Step 1, in an orange hard case on the bench, ready for the first shot.
  4. 4. Control panel Two meters, status lamps for main, standby, surge, ARM, BT and 80 kV, a red push button and selector switches.
  5. 5. UPS Under the control panel.
  6. 6. Pull-out drawer A hand-held receiver and headphones.

Items 1 to 3 are identified from the photo only.

At the rear doors

The high-voltage side opens at the back, away from the crew’s seats.

  • Connection panel with terminals labelled TDR, FLS, BT, H.V 40 kV, H.V 80 kV and Earth.
  • Output cable reels, red and orange.
  • A unit inside a mesh guard, wired to the panel.
  • Instrument cases and a pull-out tray
The van from behind with both rear doors open: a connection panel with six terminals, cable reels in red and orange, a unit inside a mesh guard, and black instrument cases.
Rear doors open. Terminal labels as photographed.

Photos

The van from each side, with the side and rear doors open, and two views inside the cabin.

How a call-out works

From parking to the dig spot, with the instruments that do each part.

  1. Arrive

    Park at the cable end. Everything for the four steps is already on board.

  2. Connect

    Earth first, then run the output cable from the reel to the faulty core.

  3. Pre-locate

    With the reflectometer

    A low-voltage shot from the bench gives the distance to the fault in metres.

  4. Surge

    With the surge generator

    A high-resistance fault is broken down; the arc reflection shot confirms the distance.

  5. Pinpoint

    With the route tracer and acoustic receiver

    Trace the route to that distance, then listen for each surge. The discharge is loudest above the fault.

  6. Mark the dig spot

    Mark it on the ground for the excavation crew.

Specifications

Equipment as photographed.

Instruments

ReflectometerOn the bench, in an orange hard case
Surge generatorWith the HV connection panel at the rear doors
Acoustic receiverWith headphones
Route tracerTransmitter and receiver
Control panelTwo meters; lamps for main, standby, surge, ARM, BT and 80 kV, as labelled
UPSRack-mounted under the control panel

High voltage

Rear panel terminalsTDR, FLS, BT, H.V 40 kV, H.V 80 kV, Earth, as labelled
Cable reelsFour, at the rear doors

Vehicle and cabin

BodyHigh-roof panel van, side windows, sliding side door, twin rear doors
Instrument benchCooling fans in the front, pull-out drawer for the hand-held instruments
LightingLED roof light
SafetyFire extinguisher bracket, electric shock warning sign
Hand washWater dispenser at the bench

Talk to us about the van.

Questions about the equipment on board, the vehicle or how a crew works from it. We reply by email.